Spring Loading:
To ensure contact of a temperature sensor with the bottom
of a thermowell or to maintain contact directly against an object to be
measured use a spring loaded sensor. Simply suffix the sensor part number
with -HNSL for a spring loaded hex nipple fitting with 1/2" of probe
travel. This option is an additional $15.00.
Bending radius
of clad:
OMEGA's thermocouple sensing probes that are made with Omegaclad have
a 2.5 times bending radius. Probes can be bent by hand, however, we recommend
the use of a tube bender to avoid kinking the sheath or damaging the conductors.
Probes can be supplied from the factory with bends. Consult Sales Dept.
Thermocouple
types R,S and B & Alumina insulation:
For stability of noble metal thermocouples (platinum/rhodium) types
R,S and B particularly at high temperature, high purity alumina insulators
and protection tubes must be used for insulating and supporting the thermocouple
wires. Thermocouple types R,S and B should never be inserted directly into
a metallic protective sheath or tube; doing so will result in contamination
of the platinum wires resulting in excessive drift of the thermocouple.
Alternative
sheaths for corrosive environments:
Worried about the corrosive effects that an environment
may have on a 304SS or Inconel 600 sheath material? Well, OMEGA now offers
a 321 stainless steel sheathed clad in all calibration types standardly.
We can also provide a 316SS clad as a special order. In addition, most common
probe types can be provided with an outer protective sheath such as Hastelloy
B and C, Molybdenum, Quartz, Titanium and others. Contact Custom Engineering
for sizes and styles available.
Surface Temperature
Measurement:
(#1) Making a surface
temperature measurement? For best accuracy, be sure to use a probe specifically
designed for this purpose -- one that has low thermal inertia with the ability
to make intimate contact with the surface in question. OMEGA's 88000 Series
Surface Probes are good examples of this construction.
Dual probe
configurations:
(#2) Q:
I only have room for one thermocouple probe in my process, but I want to
have both a local readout as well as a remote display in my control room.
Can I still do this?
A: Neither
thermocouple, RTD, nor thermistor signals can be "split" to go
to more than one readout; however, most OMEGA temperature probes can be
made in a dual configuration. Dual probes generally hold the exact same
outer dimensions as the single version and make retrofitting easy.
N type instead
of K type to minimize drift:
Experiencing unacceptable drift of your K type thermocouple reading?
After prolonged use at higher temperatures, K type thermocouples can experience
some thermal emf drift mainly due to changes oxidation causes in the composition
of the alloys. The Nicrosil-Nisil, or N type thermocouple material, exhibits
only a fraction of the thermal electromotive force (emf) drift typical
of the standard type K thermocouple. OMEGA offers a full line of N type
Omegaclad probes, wire and related hardware. Consult Custom Engineering
if you do not find your probe of choice offered with the N type calibration.
Immersion of
beaded wire probes:
Beaded wire thermocouples and immersion. The use of beaded
wire thermocouples for water immersion is a more difficult application
than it may at first appear. Although Teflon® insulation will seal against
water along the length of the lead wire,there is no easy way to seal the
tip after the insulation is stripped back and the thermocouple bead is
made. Epoxy, silicone and polyvinyl and Teflon shrink tubings may be suitable
barriers against moisture, but there is no guarantee that the junction
between these materials and the wire insulation will not be compromised
by water in an immersion situation. Your best bet for long term readings
in a fluid would be a fine diameter Omegaclad metal sheathed probe, available
in diameters as small as .010". Omegaclad fine diameter probes offer
fast response, durability and are immersible over the entire sheath length.
Starting at under $30, no lab or manufacturing facility should be without
these versatile probes.
3 Wire configuration
for RTD's:
When specifying RTD sensors, we recommend using a three
or four lead wire configuration. When connected to the appropriate instrumentation,
both three and 4 wire RTD's provide a means for compensating for lead wire
resistance. In the case of a two wire configuration, the lead resistance
can cause inaccurate measurements, especially when long lead lengths are
used. The three wire configuration is the most common wiring style, while
a four wire configuration is typically used when very high accuracy is
required.
Teflon ferrules
for adjusting compression fittings:
When your application requires you to adjust a compression
fitting once it has been fastened onto a temperature probe you can use
a Teflon ferrule. Teflon ferrules must be used in applications with no
pressure or very low pressure with the maximum operating temperature not
to exceed 400 degrees F. The advantage of a Teflon ferrule is that it will
not deform the probe sheath as does a brass or stainless steel ferrule
which results in a permanent mount of the compression fitting.
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